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Diamond saw blade used to process raw stones usually owns a large circular saw blade, on which diamond grits are inserted. Owning to its flexible property, diamond wire saw blade can be used to process ultra-hard stones. However, its diameter is usually large, and its height is twice the stones to be processed together with the diameter of Flange. It is not easy to produce diamond saw blade with too large diameter. Therefore, diamond saw blade is unsuitable to process oversize plates.

Comparatively, diamond wire saw not only owns the flexibility of ropes, but also owns rigidity of diamond. Moreover, they are not limited by length. Due to those features, diamond wire saws are almost applicable to cut any large objects. It has many advantages, such as short time preparation, strong flexibility, high efficiency, energy saving, etc, which make diamond wire saws popular in stone mining and stone processing.

Plate Cutting

When processing stones, plate cutting is a quite important step. Usually diamond saw blades are used to cut plates. But in this situation, the size of plates is relatively small. One diamond wire saw is able to cut large plates and ultra-large plates, and is not restrained by the thickness of stones. However, compared with diamond frame saws containing several tens or a few hundreds saws, diamond wire saw is neither efficient nor cost-effective. Consequently, diamond wire saws are used when plates are too thick or their amount is small. With the development of technology, combined diamond quarry wire saws are went out. Combined diamond wire saws can be applied in cutting marble and granite plates when changing different beads or linear velocity of diamond wire saws.

Irregular Stones Processing

Irregular stones refer to all special-shaped stones except sheet and block stones, and include many types, such as pillars and arches. Nowadays, people’s demands are much stricter, so it is with irregular stones processing. In the course of irregular stones processing, diamond wire saws and diamond saw blades are used. Owing to its high linear velocity, diamond wire saws could shift curve type and arc type, and can be widely applied in processing parquet and curved sides.

Concrete wire sawing is a versatile and effective concrete sawing tool used for particularly challenging projects where traditional saws won’t work. When cutting through concrete structures, cross-sections, and other complex objects, manual saws are often unable to do the job effectively—when those situations arise, wire saws can get the job done. Once set up, wire saws can easily saw through any concrete, stone, or metal structure.

A concrete wire saw consists of a thin steel wire with diamond segments embedded that cut through hard materials via abrasion. The wire is threaded through a system of pulleys that are aligned in the direction of the cut. Once the wire is securely wrapped around the object, the pulley pulls the wire across the concrete and begins cutting. Water is fed across the system to keep the wire lubricated and the system from overheating from extreme friction.